SHD Factory

SHD specializes in one-stop service of general and high-precision tooling from design, processing & fabrication, tooling trail, mass production to supply chain management.

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Syringe Injection Mold Syringe Injection Mold

Syringe Injection Mold

Wall Thickness Range: 0.5mm - 1.5mm
Advantages: High speed cycle time, high precision hot runner system, and excellent cavity to cavity consistency
Main Application: Disposable medical syringes, insulin syringes, pre-filled syringe components etc

Disposable Medical Syringe Injection Mold Description

The medical syringe injection mold is a high-precision manufacturing solution designed to produce high-quality syringe barrels and plungers (PP/PE) for the healthcare industry. It utilizes advanced hot runner systems and multi-cavity designs to process medical-grade raw materials through high-pressure injection molding. The core system of the production line includes: high-speed injection molding machine, multi-cavity precision mold, automated material feeding system, robotic arm for take-out, and a sterile packaging integration unit.

When the medical syringe production line is operating, the medical-grade PP granules are plasticized in the barrel and injected into the high-precision multi-cavity mold to form the syringe structure. The mold maintains a rapid cycle time (8-12s) through an optimized conformal cooling system to ensure rapid solidification and dimensional stability. The production process maintains stable output through a fully automated control system. Key control points include melt temperature, injection pressure, and high-precision mold temperature control to ensure the product's high transparency, mechanical strength, and strict dimensional accuracy.

Disposable Medical Syringe Injection Mould Application

The medical syringe injection mold is specialized equipment used to produce various types of medical syringes (1ml, 2ml, 5ml, 10ml, 20ml, 50ml) for hospitals and clinics. It processes medical-grade polymers through a high-precision injection molding process to ensure safety, sterility, and biocompatibility. The main equipment of the production line includes: high precision multi cavity mold, high speed injection machine, mold temperature controller, automatic de-molding robotic system, and quality inspection sensors.

FAQ

Q

How is the product's high precision guaranteed?

A

High end CNC machining and mirror polishing ensure a strict dimensional tolerance of ±0.1mm and excellent clarity.

Q

Can the mold be customized for special syringe sizes?

A

Yes, we offer full customization options, including branding and specific wall thickness requirements.

Q

What is the operation process of the syringe injection mold?

A

It involves material drying, high-pressure injection into multi-cavity inserts, rapid conformal cooling, and automated robotic take-out in a cleanroom.

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